Learn about Metal Fabrication
What is metal fabrication?
Right from the start of the metal-age, metal has been extensively used in a great many applications. Moreover, since the beginning of this stage, the methods to fabricate different materials have been developed. Over the centuries, different methods have been developed to extend the usability of metal and to increase its usage for different materials. In the present world, metal is used in almost everything you see around, from chairs to your vehicles. Most of these materials can’t be manufactured without metal. This is because metal provides the irreplaceable qualities and to add to it, it does not cost much. Furthermore, the development of its fabrication techniques, over the past few decades, has allowed it to be manufactured at a low cost without compromising on the demand and quality. Today, to provide the utmost quality and to meet the growing demands, complex processes have been introduced that offer precision and accuracy with the perfect finish. Following are the processes used in the fabrication of metals.
Cutting the one of the most primary means of transforming the metal into usable material. Cutting can be a step at the start of a process for cutting raw metal, or it can be a part at the end of the process where the product is cut into desired shape. Either way, it is a mandatory part of the entire process and the method to perform this task has been revolutionized over the decades. From simple blades to laser, different tools have been developed to cut the metal. Currently, laser is used to provide the required degree of precision and efficiency.
Folding seems hard to imagine when we’re talking about metal. Nevertheless, it is an important part in the production of most metal products. Therefore, specialized tools are available at the factories where metal fabrication Victoria takes place. These tools are well-designed to fold the metal at the desired angle with precision. This also takes into account, the type of the metal and the temperature. The angle remains the most important characteristic in this step as a slight difference in angles can create problems.
Welding is a well-known method of fabrication. It has been into practice through centuries and it involves two metals that need to be joined with the help of heat. Although the method has been popular from centuries, the technique to perform this task has been improved over the years. This improvement has allowed accuracy and better surface finish along with stronger joints. Welding is used to join any two shapes at any stage of the manufacturing process.
Although the title seems vague, the process of machining is well-defined. The process of machining uses a number of machines that are used to remove pieces from the main metal part. These pieces might be removed at certain angle or in blocks. Example of a machining tool includes the laith machine that allows removal of corners or trimming of the metal piece. It also allows shaping of the metal as desired. Machining also involves making holes in the part which can be performed using drill.
Punching also involves removal of a part from the metal, but it refers only to removal of circular areas called holes. The size of the hole can vary using the right size of the drill.
Shearing is the process that allows the formation of straight blades. It cuts the metal to form sheets without using any heat. It is usually used to create sheets of metal as a sharp tool is used to cut sheets out of stock metal.
When a sheet of metal needs to be shaped in a desired shape, stamping method is used. Stamping involves presses of the metal sheet over a specially designed shape that allows for the sheet to take the shape of the metal below. This is why stamping is also called pressing. Stamping allows shaping metal sheets in desired manner with little effort and time, without compromising on the accuracy of the shape.
Casting is a well-known stainless steel fabrication Victoria process that uses hot molten metal that is poured into the desired shape and left to cool. After cooling, the molten metal takes the shape of the container. Casting is usually used for big metal pieces that are hard to be shaped otherwise.